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  • Copper Rod Continuous Upward Casting Machine - China

    price: contact company for price

    UP-CASTING UNITS FOR OXYGEN FREE COPPER PRODUCTS

    I.Contents Of Services

    Classified as production capacity: 1000T-5000T/year

    Classified as copper products: Ф8~Ф45mm copper rod

    Copper tube (Ext. Diameter ×wall thickness): Ф20~Ф100 × 4~ 10mm

    Copper Bar (Thickness× width ): less than 16×100mm

    II. Features Of Up Casting Units

    Up casting units could directly produce lengthy oxygen free copper rod, slab ingots and tube billets from electrolytic cathode copper and bright copper, which

    features advanced process, high product quality, low investment, various

    specifications and no pollution of three wastes. The Up-casting units are ideal

    choice for manufacturing copper conductor and copper materials. The copper products could be further treated for a variety of bare copper wires, flat copper wires and special wires as well as red copper buses and tubes for the mechanical and electrical sectors.

    III. Characteristics of Units and Process

    Logical structure of Units

    Targeting the requirements of processing the sole metal material (pure copper), the

    melting furnace and maintaining furnace adopt the mains frequency core induction

    furnace, which increases the power factor of the melting furnace and decreases the

    investment.

    The combined furnace technology is adopted for the unit melting furnace and

    maintaining furnace. The copper liquid is connected through channels under the liquid

    level, which could avoid oxidation, splashes, gas absorbing and reduction of heat

    losses at the time of copper liquid transfer.

    Provided the unit with three inducers is selected, no other 3-phase balance devices are

    required to be installed since the three inducers possess 3-phase balance function. In

    case of selection of units with one or two inducers, additional devices are required.

    Advanced Process

    From the raw electrolytic copper anode (panel) to the semi-product- copper rod, tube

    and bar, the process could be completed at one time, sparing the conventional

    operations such as ingots, rolling and stretching.

    The profile and dimensions of the casting billets depend on the design and fabrication

    of graphite mould passes, which is simpler than the conventional design and

    fabrication of rolling and stretching mould passes.

    The twin-drawing technology of the units makes it possible for production of different

    profiles and cross-section products.

    The electrical-mechanical integration is strengthened with the aid of servo motor

    driving, dual-frequency controlled wire winding and PID.

    High Quality Products

    Given the products are electrolytic cathode copper and bright copper, the

    crystallization is completed under the copper liquid against graphite or charcoal.

    Thereby the attained copper products are low oxygen contained and free from foreign

    matter, featuring high brightness and conductivity.

    Since the operations for Up-casting are continuous and the service life of the

    graphite is not less than 72 hours, the total weight for single copper rod could be 2-3T

    In the continuous operations, which is beneficial for requirements of lengthy products,

    contact line (No butt welding is allowed) as well as follow-up high-speed drawing

    treatment..

    Variety of Products

    For the different production, only several spare parts are required to be replaced such

    as crystallizer, plates, drawing wheels and wire winders.

    The space and drawing speed could be regulated in a convenient manner.

    Since the output voltage of the melting furnace is simple for regulation and the

    quantity of the crystallizers could be determined as required, it is very convenient to

    adjust the production output at rated settings.

    The auxiliary cutting machine could also be provided for manufacturing special tubes

    and bars.

    Meeting different customers

    The production capacity of the unit vary from 1000T to 5000T based on different

    Specifications.

    The degree of mechanization and automation could be configured according to the

    customer’s preference. And the price varies a lot accordingly.

    The raw materials for manufacturing could automatically be fed via mechanical

    treatment or manually cutting

    The follow-up equipments for the unit could be selected at option such as cold rolling

    machine, super large stretcher, large stretcher and plate cutting roller.

    No three-wastes

    The operating noises are relatively low for the up-casting equipments.

    No harmful gases escape and no waste liquid or waste solid are produced as the conventional acid washing has been omitted.

    Copper Rod Continuous Upward Casting Machine

    Thank you in advance for your consideration


    Company Contact:


    • Phone: 008615283880852

    • Address: No. 352 Huashan North Road, Deyang, China

    • Email: Email


    Published date: September 7, 2012 -

    • Business Description: The Deyang Dedong Electrotechnical Machinery Manufacture Co., Ltd is located in Deyang city, Sichuan Province where is a processing center with heavy industries. The company has been engaging in manufacture of specialized wire & cable equipments for 36 years. It is a private joint stock enterprise which puts design, machining, manufacture, installation and commissioning into integrity.

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