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Copper Rod Continuous Upward Casting Machine - China

price: contact company for price

UP-CASTING UNITS FOR OXYGEN FREE COPPER PRODUCTS

I.Contents Of Services

Classified as production capacity: 1000T-5000T/year

Classified as copper products: Ф8~Ф45mm copper rod

Copper tube (Ext. Diameter ×wall thickness): Ф20~Ф100 × 4~ 10mm

Copper Bar (Thickness× width ): less than 16×100mm

II. Features Of Up Casting Units

Up casting units could directly produce lengthy oxygen free copper rod, slab ingots and tube billets from electrolytic cathode copper and bright copper, which

features advanced process, high product quality, low investment, various

specifications and no pollution of three wastes. The Up-casting units are ideal

choice for manufacturing copper conductor and copper materials. The copper products could be further treated for a variety of bare copper wires, flat copper wires and special wires as well as red copper buses and tubes for the mechanical and electrical sectors.

III. Characteristics of Units and Process

Logical structure of Units

Targeting the requirements of processing the sole metal material (pure copper), the

melting furnace and maintaining furnace adopt the mains frequency core induction

furnace, which increases the power factor of the melting furnace and decreases the

investment.

The combined furnace technology is adopted for the unit melting furnace and

maintaining furnace. The copper liquid is connected through channels under the liquid

level, which could avoid oxidation, splashes, gas absorbing and reduction of heat

losses at the time of copper liquid transfer.

Provided the unit with three inducers is selected, no other 3-phase balance devices are

required to be installed since the three inducers possess 3-phase balance function. In

case of selection of units with one or two inducers, additional devices are required.

Advanced Process

From the raw electrolytic copper anode (panel) to the semi-product- copper rod, tube

and bar, the process could be completed at one time, sparing the conventional

operations such as ingots, rolling and stretching.

The profile and dimensions of the casting billets depend on the design and fabrication

of graphite mould passes, which is simpler than the conventional design and

fabrication of rolling and stretching mould passes.

The twin-drawing technology of the units makes it possible for production of different

profiles and cross-section products.

The electrical-mechanical integration is strengthened with the aid of servo motor

driving, dual-frequency controlled wire winding and PID.

High Quality Products

Given the products are electrolytic cathode copper and bright copper, the

crystallization is completed under the copper liquid against graphite or charcoal.

Thereby the attained copper products are low oxygen contained and free from foreign

matter, featuring high brightness and conductivity.

Since the operations for Up-casting are continuous and the service life of the

graphite is not less than 72 hours, the total weight for single copper rod could be 2-3T

In the continuous operations, which is beneficial for requirements of lengthy products,

contact line (No butt welding is allowed) as well as follow-up high-speed drawing

treatment..

Variety of Products

For the different production, only several spare parts are required to be replaced such

as crystallizer, plates, drawing wheels and wire winders.

The space and drawing speed could be regulated in a convenient manner.

Since the output voltage of the melting furnace is simple for regulation and the

quantity of the crystallizers could be determined as required, it is very convenient to

adjust the production output at rated settings.

The auxiliary cutting machine could also be provided for manufacturing special tubes

and bars.

Meeting different customers

The production capacity of the unit vary from 1000T to 5000T based on different

Specifications.

The degree of mechanization and automation could be configured according to the

customer’s preference. And the price varies a lot accordingly.

The raw materials for manufacturing could automatically be fed via mechanical

treatment or manually cutting

The follow-up equipments for the unit could be selected at option such as cold rolling

machine, super large stretcher, large stretcher and plate cutting roller.

No three-wastes

The operating noises are relatively low for the up-casting equipments.

No harmful gases escape and no waste liquid or waste solid are produced as the conventional acid washing has been omitted.

Copper Rod Continuous Upward Casting Machine

Thank you in advance for your consideration


Company Contact:


  • Phone: 008615283880852

  • Address: No. 352 Huashan North Road, Deyang, China

  • Email: Email


Published date: September 7, 2012 -

  • Business Description: The Deyang Dedong Electrotechnical Machinery Manufacture Co., Ltd is located in Deyang city, Sichuan Province where is a processing center with heavy industries. The company has been engaging in manufacture of specialized wire & cable equipments for 36 years. It is a private joint stock enterprise which puts design, machining, manufacture, installation and commissioning into integrity.

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