No Pollution Scrap Tyre Pyrolysis Plant To Get Diesel Gasoline - Chinaprice: contact company for price
The main raw material is waste tire& plastic scrap which is easily available find.
100% wastage recycling is achieved.
No chemical ingredients are used in process (environment friendly).
During and after process, no soil, water and air pollution.
Get valuable output from waste: fuel oil, carbon black, steel wire and gas. They are more demanding in the market.
The process can be applied to all rubber based materials.
It is feasible in technology with small amount of investment, high availability of materials, short recovery period and with bright future, is the ideal choice of investing.
The system creates alternate sources of energy to replace petroleum products and natural gas.
No chemical catalyst used in process (environment friendly).
Each recycled ton of tires preserves 10 tons of CO2 is a major green house gas.
System gives an opportunity to governments to deal with the waste tires problem.
What is pyrolysis:
Pyrolysis is a thermochemical decomposition of organic material at elevated temperatures without the participation of oxygen. It involves the simultaneous change of chemical composition and physical phase, and is irreversible. The word is coined from the Greek-derived elements pyro 'fire' and lysis 'separating'.
In many industrial applications, the process is done under pressure and at operating temperatures above 430 °C (806 °F)
Pyrolysis is a special case of thermolysis, and is most commonly used for organic materials, being, therefore, one of the processes involved in charring.
In general, pyrolysis of organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization.
The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like gasoline.
These specialized uses of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking.
Pyrolysis fuel oil (40% to 45%)
Pyrolysis Oil as a substitute for petroleum. It is processed by using liquid technology of destructive distillation from biomass from different agricultural sectors in a reactor at temperature of about 500°C with subsequent cooling. Due to their low carbon count, these liquid bio-fuels are a great source of renewable power and heat and acts as a superior quality synthetic fuel.
Pyrolysis Oil supplied by us is widely used in industries such as Petrochemicals, smeltery and other Energy-Intensive Industries. Since it is a kind of tar, which normally contains too high levels of oxygen to be a hydrocarbon, it also helps in conversion of waste into valuable fuel while reducing carbon footprint.
Purest quality of pyrolysis oil comparable to industrial diesel: selling price comparable to industrial diesel LDO (Light Diesel Oil).
Carbon Black (30% to 35%)
The quantity of carbon black is about 30%to35% according to tyre quality.
Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthener, lengthens the endurance, and improves the coloring features of the materials.
Carbon black produces by pyrolysis process is more economical compared to carbon black produced primarily from petroleum and more price-efficient to be used as an ingredient in the industries listed.
Electric cable jacketing
Hose and doormat
Black nylon bag, plastic pipes
Automotive spare parts
Black colorant in rubber materials
Industrial rubber products
Steel Wire (10% to 15%)
Tires contain steel wires and the amount rang is 10% to 15%. All of the steel present in the tire can be detached after the pyrolysis process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
Pyrolytic Gas (5 % to 8%)
Non-condensable gas arises during the pyrolysis process. We use this gas to heat reactor and use exceed gas for other heating application. There are some advantages.
• It has higher calorific value as compared to natural gas.
• It can be replaced where natural gas and propane are stored.
• The high energy gas may be utilized as a source of energy for the Pyrolysis
• The amount of gas generated in the system is 5% to 8% of the total amount of
recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the
facility generates 500 - 800 m³/day gas, which has an enormous energy potential
- Posted By: Henan Dinter
- Phone: 8618790510806
- Address: Xinxiang city,Henan Province,China, Xinxiang , China
- Website: http://www.dinter.com
Published date: August 19, 2013 -
- Business Description: Henan Dinter Heavy Industry Machinery Co., Ltd. is a professional modern
enterprise which specialized in manufacturing waste tires/plastics/oil
refining machines, We have been engaged in manufacturing pyrolysis
machine for 18 years including 5 years overseas market experience. We
have three manufacturing plants, tens of independent & professional
departments to serve global customers. Our company constantly implements
advanced management, sales and technology, and learn the domestic and
foreign management mode. We combine advanced foreign technology with
independent research, we move forward continuously to higher level
product quality and after sales service.
Our products have obtained certificates of ISO9001:2000, ISO14001 and CE .Our business philosophies are "customer first, service excellent ". We regard customers demands as our center, and we can design products specially to satisfy their requirements. We lay stress on research and development technology, strictly manufacturing, timely transportation, and we will send our engineers to install machine and train customers workers, moreover we offer lifelong after sales service freely. Our products are quite popular in domestic and overseas market for the special design, good looking, safe using and good quality.
Our products have exported to the USA, Mexico, Australia, India, Egypt, Vietnam, Pakistan, Saudi Arabia, Russia, Singapore, and Malaysia and so on more than 30 countries and cities. We can offer best quality and service to new and old customers by our team s unremitting pursuit and endeavor, thus exporting to many countries, make the waste rubbers and waste plastics to be treasure, make the world more beautiful.
Our factory is located in xinxiang city , north of Henan province, China. Xinxiang city is not only the base of boilers and shell cover, but also the transfer center to the other cities and provinces, it takes just one hour from our factory to Zhengzhou International Airport.
Our enterprise cultural concept is : "shared ,happy, growing", we regard "no perfect individual, only perfect team "as our motto. We will go from strength to strength in the process of sharing and happy, we will try our best to offer satisfied service and grow up with customers all over the world.
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