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69--diesel engine training aid - 1 system (OB1753780) (2005-08-24)

This is a combined synopsis/solicitation for commercial items prepared in
accordance with the format in FAR Subpart 12.6, as supplemented with
additional information in this notice. This announcement constitutes the only
solicitation; proposals are being requested and a written solicitation will be
issued as W912LM-05-T-0073, available upon request. W912LM-05-T-0073 is being
issued as a Request for Quotation, which incorporates provisions and clauses
for commercial items in effect through Federal Ac quisition Circular 2005-03.
This acquisition is set-aside for small business. The applicable NAICS code
is 423490. The following supplies are required: CLIN 0001 DIESEL ENGINE
PROGRAM WITH CLOSED LOOP DYNO. (RECYCLED DETROIT DIESEL 60 SERIES ENGINE w /
DDECIV), MFG: Megatch Corporation, MODEL: MEG330DD60 QTY: 1 Each.
Specifications as follows: PROGRAM: To be a late model operational diesel
engine on a special stand, with all the necessary components assembled and
ready for operation with a dual hydraulic, closed loop dynamometer. The
program to consist of: An Operational Diesel Engine with fault insertion,
Engine Test Stand, Full Instrument Panel, Instructional Reference Manual, and
Diesel Engine Hydraulic Dynamometer with Dual System. The ME G330 Diesel
Engine Program introduces the latest in domestic, truck diesel engines
available with Fault Insertion Module. The trainer to have the following
cooling, electric and exhaust systems: COOLING SYSTEM: The cooling system is
to consist of a heav y duty radiator, fan guard and all the necessary hoses
and clamps. Coolant fluid is to be pre-filled ready for operation.
ELECTRICAL SYSTEM: The electrical system to include a heavy duty starter ,
heavy duty capacity alternator, and heavy duty batteries . Battery and fuel
tank to be mounted on a separate steel table free from engine vibrations. The
table is to be constructed from steel channels 1-1/4 x 1-1/4 and covered with
16 gauge steel plates. The table dimensions to be 7-3/4H x 34L x 24W with
a n approximate weight of 20 LBS. INTAKE AND EXHAUST SYSTEM: The system is
to include a protective shield around the flywheel. The exhaust system is
mounted along side the engire and bent around for safely exhausting the
fumes. The intake air filter is m ounted vertically along the radiator and
the engine is supercharged for high performance. ENGINE TEST STAND: The
engine mount to be a heavy duty test stand, constructed from 2 x 2 steel
mechanical tubing frame, 11 gauge heavy wall type, welded at all j oints and
having special pair of universal engine mounts pre-drilled to accept several
different types of engines. The stand is to accommodate a heavy-duty radiator
mount positioned in the front of the engine test stand. The engine test stand
to be posit ioned on specially designed vibration dampers and are to be welded
to the main frame. A total of four sets of vibration dampers are to be
installed. Each set of dampers to have four Toro type pads, held centrally by
a Ѕ bolt and steel plates. The steel mount is to be painted black. On each
of the four corners of the engine mount, wheels are to be provided for easily
rolling the engine to any location. These wheels are to be removable and the
storage space is to be provided on the mount for them. Over all dimensions
are to be 72 L x 24H x 36W and weight to be approximately 150 LBS. FULL
INSTRUMENT PANEL: The instrument panel is constructed from 16 gauge steel,
24W x 26L and is fully wired to the engine control system. A bank of toggle
switches t o be mounted in a lockable protective enclosure whereby the
instructor to be able to fault circuits such as Engine Speed Sensor, CTS, TPS,
MPA and Voltage references. These switches to produce both code and non-
coded faults on computer controlled engi nes. INSTRUMENT PANEL TO INCLUDE:
2-1/8 Charge Meter, 3-1/2 Clock-Hour Meter, Throttle Assembly, 3-1/2
Tachometer, On-Off Start Ignition Switch, 2 Water T emperature Gauge 100-280
F, 2 Oil Pressure Gauge 0-100 PSI, 2 Oil Temperature, Gauge 60-260 F.
INSTRUCTIONAL REFERENCE MANUAL: The manuals provide full information and
procedures for troubleshooting diesel engines. Potential problems are listed,
diag nostic methods are indicated and repair procedures detailed. Also to be
included is the manufacturers service manual, to contain detailed procedures,
descriptions and diagrams of the engine provided: Students Manual,
Instructors Guide and Service Manu al. HYDRAULIC DYNAMOMETER: The hydraulic
dynamometer is a compact, quiet and versatile unit for engine testing. The
dyno is rated for the Engines HP peak end. The hydraulic dynamometer and
engine are directly coupled together by means of rigidly mounti ng them to the
engine stand with an adjustable mount. The dynamometer is designed to adapt
to most automotive engines. An optional mounting is available in which the
dyno is mounted directly to the engine. CLOSED LOOP DYNO COOLING: In case
water is not readily available in the shop, a close-looped system is
incorporated for dyno cooling. The system uses a heavy-duty radiator
specially designed for hydraulic cooling. An electrical fan is attached to
the radiator to provide forced air-cooling. The radi ator is mounted to the
engine frame and controlled through a switch on the instrument panel. A
safety system interlock prevents running of the engine without having the
cooling system fan operating. GENERAL REFERENCE MANUALS: These manuals offer
specifi cation for greater depth in diesel performance and are included for
the study of diesel mechanics. SPECIFICATIONS: Size: 8 10 L x 3 W x 5 H
Weight: Approximately 3,000 LBS. CLIN 0002 Shipping Costs associated with
Clin 0001 Qty: 1 Lot. CLIN 0003 SPECIALIZED ELECTRONICS TRAINER, MFG:
Megatech, MODEL: MEGSET-APG2 Qty: 1 Each. SPECIFICATIONS: Size: 16 x
22 (including stand) 4-3/4 high in front, 7 high in back Material: 3/16
Acrylic plastic Mounted in slanted wood stand for desk or tabletop use.
Hinged top allows storage of modules and leads. Plastic has 64 milled holes
for inserting individual modules during training, as well as 8 red and 8 black
jacks for test leads. Fuse: 5 amps 3AG. Power Supply: 12/24 Volt 3 Amp
Fixed Re gulated Supply. Modules Included: All mounted on white acrylic
plastic, with silk screened labeling; Banana plugs on back for inserting and
removing from test board; Lamp 12V, 2W (Quantity: 2); Lamp 12V, 1W (Quantity:
2); Resistor 100 ohm, 2 W; Resistor 200 ohm, 1 W; Resistor 300 ohm, 1 W;
Resistor 100K ohm, Ѕ W; Resistor 300K ohm, Ѕ W; Ohm Potenitometer 100K Vari;
Switch SPST, On-Off; Switch DPDT, On-Off-On; Relay, NO or Nc; 24 Volt Relay
Module (Quantity: 5); Starter Solenoid Module; Condenser 2200 mfd, 470 mfd;
LED 12V, ј W, with resistor; Diode 12V; Zener Diode, 12V; NPN Transistor with
Resistor; PNP Transistor with Resistor; Motor; and Buzzer. Test Leads:
Stackable Banana Leads, 8 Pair Red & Black, 12. Connectors: Set 1
for Open Circuit, 1 for C losed Circuit. Curriculum: 83 Page Notebook
included with explanations, examples, and questions. CLIN 0004 Shipping
Costs associated with Clin 0003 Qty: 1 Lot. CLIN 0005 6 CYLINDER
INTERCOOLER TURBO DIESEL ENGINE CUTAWAY MFG: Megatech Corporati on, MODEL:
MEGART608 Qty: 1 Each. SPECIFICATIONS: To be a cutaway unit which shows
every component of a 6 Cylinder Intercooler Turbo Diesel Engine. This cutaway
is painted with different colors and shades to better distinguish its
different parts, se ction cuts, fuel, lubrication and cooling systems, etc.
Many parts have been chromium plated or galvanized for a longer life. This
unit is operated at slow speed by a 220V gear motor to better understand and
observe the operation of its mechanical parts. TECHNICAL FEATURES: 4 stroke
engine 6 cylinder in-line, Displacement: 5200 cu. Cm, Direct injection,
Bosch type in-line injection pump with mechanical gov ernor, Intercooler air-
air, Geared distribution, Camshaft in crankcase, Spring single-plate clutch,
Fuel fed by turbo supercharger and intercooler, Gearbox: 4 forward speeds +
reverse. SPECIFICATIONS: Dimensions: 32 x 63 x 67 H. Approximate
Weight: 1080 LBS. CLIN 0006 Shipping Costs associated with Clin 0005
Qty: 1 Lot. Payment will be made through Electronic Transfer of Funds.
Successful vendor must be registered with CCR (www.ccr.gov). The following
provisions and clauses apply to this solicitation: FAR 52.212-1, Instructions
to Offers, Commercial Items; FAR 52.212-3, Offerors Representations and
Certifications Commercial Items; FAR 52.212-4, Contract Terms and
Conditions, Commercial Items; FAR 52.212-5, Contract Terms and Conditions
Required to Implement Statutes or Executive Orders Commercial Items
(including 52.219-8, 52.219-23, 52.222-21, 52.222-26, 52.222-35, 52.222-36,
52.222-37, 52.222-41, 52.222-42, 52.222-43, 52.232-23); DFAR 252.212-7000,
Offeror Representations and Certifi cations Commercial Items; DFAR 252.212-
7001, Contract Terms and Condition Required to Implement Statutes or Executive
Orders Applicable to Defense Acquisitions of Commercial Items (including
252.225-7001, 252.243-7002). The Government will evaluate quot es in response
to this request and award a purchase order/contract to the responsible offer
or whose offer conforming to this request, will be most advantageous to the
Government considering price and ability to perform in a timely manner. Award
will be b ased on the best value to the Government in accordance with
procedures in FAR 13.106-2(b). Offers should be submitted to U.S. Property &
Fiscal Office Minnesota, Procurement Division, Colleen Moore, 15000 Highway
115, Camp Ripley, Little Falls, MN 5634 5-4173 or send to
[Please use the link below] via email. Quotes must be received no later
than 31 August 2005 by 4:30 CDST. Fax transmission of quotes will be accepted
at 320.632.7799. All responsible sources may submit a quote which shall be
consider ed.

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