T K P Plants Machinerys - India

PLANT

The Plant has been configured keeping in mind minimum

manual operation.

The material will be fed into the

pneumatic system and will be conveyed to the reactors.

The one hold up hopper ( Storage feeder) will help to save

the time between two batches.

Raw material Tamarind kernel Powder / seeds is treated

with the chemicals as described in the process in the

reactor.

For effective use of the plant, two reactors are

suggested with medium size s those are more convenient

and economical to use.

To add chemicals, three metering

tanks are suggested.

To maintain temperature or to

increase temperature of the material in the reactor, hot

water tank is provided.

This hot water tank is equipped

with coils to maintain the desired temperature of the

water.

The reacted mass is sent to the ultrafine grinder.

Ultrafine grinder can grind the material with minimum

thermal degradation compared to other grinders.

Material

coming out from the grinder will have high moisture due

to addition of moisture in the reaction stage.

The reacted mass is sent to the ultrafine grinder.

to addition of moisture in the reaction stage.

The

material is dried in the dryer tube by hot air generated

by thermal fluid boiler ( Mentioned as radiator) .

From the

system hot air will be sent out from dust collectors and

the material will be collected in the first cyclone.

The

dried material is passed through centrifugal screen to

confirm correct particle size.

Finally material is sent

to powder blender, essentially a ribbon blender of about

5 MT capacities.

The different batches are to blended and

converted into a large batch.

The addition of Biocide and

any other additives ( if required) is carried out in the

powder blender.

The product will be packed either by manually or by

automatic machine.

To run the plant, two skilled and four

unskilled workmen are required.

One skilled workman at

reactor and another to look after other operations of the

plant.

Two unskilled workmen are required for loading of

raw material and remaining two will be required in

packing area.

Instead of having unskilled workmen, the

possibility of having contact labour can be explored.

MACHINERY

Roasting Unit

Crecker

Flaker

Pulverizer

Pneumatic System

Storage Feeder

Reactors

Feeder

Ultra Fine Grinder

Dryeing Unit

Centrifugal Siever

Silo

Final Blender

Hot Water Tank

PROCESS

The indicative process of manufacturing tkp based

derivatives is an under.

TKP powder will be treated with a suitable catalyst

depending upon the derivatives to be produced.

During the

treatment care will be taken to control the temperature

and to prevent lump formation while adding catalyst.

Activated mass will be treated with reagent to

derivatives the polysaccharide.

After certain reaction

time polysaccharide will be degraded with suitable

oxidizing agent to bring the viscosity.

Further, it will

be neutralized to required pH to stop reaction.

The reacted mass will be ground ultrafine grinder and

dried to required level of moisture.

Depending upon

particle size desired, it will be screened and oversize

will be sent back to Pulverizer for regrinding.

A

suitable non hazardous biocide will be added to increase

the stability of the powder as well as paste during

application.

The product will be packed as desired by the

customer and shipped.

Company Contact:

• Posted By: ultra febtech pvt ltd

• Phone: 917925842345

• Address: Plot No: 23, Kaveri Estate, Phase-IV, B/h New Nirm, ahmedabad , India

• Email:

• Website: http://www.ultrafebtech.com

• Business Description: Since 1990, Ultra Febtech Pvt.
  
  Ltd. has been a renowned in the design and manufacture of size reduction (grinding), Gradation and mixing equipment.
  
  Since its inception, Ultra Febtech has had one overriding commitment: to provide personalized creative engineering service to the customers.
  
  The scope of our products, the depth of our technical knowledge and wealth of experience serves to bring you the most effective equipment available today.
  
  Ultra Febtech is recognized for its technical expertise and its ability to provide custom designed mixing and size reduction systems to meet the unique requirements of a broad range of industries.
  
  Application includes everything from sophisticated dry state reaction of natural polymers, pharmaceuticals to dyes mixing to grinding of polymers to pulses.