Automotive Wires Dynamic Bending Tester - China

Standard ISO 6722: Road vehicles – Flexible cables for wiring harnesses.

SAE J1128: Low-voltage primary cable for automotive applications.

LV 112: Volkswagen Group standard for vibration and bending resistance.

Product Advantages

High-Precision Bending Control

Adjustable bending angles (30°–135°) and 3-second cycle times simulate real-world dynamic stresses in engine compartments, door harnesses, and steering columns.

Robust & Durable Construction

Full stainless-steel frame ensures corrosion resistance and long-term reliability, even in high-volume testing environments.

Advanced Automation

200W servo motor delivers precise, repeatable motion control for consistent test results.

4-digit counter tracks up to 9, 999 cycles with auto-stop functionality.

User-Friendly Operation

Touchscreen HMI integrated with PLC (Programmable Logic Controller) for intuitive parameter setup and real-time data monitoring.

Exportable test reports (CSV/PDF) streamline documentation for quality audits.

Versatile Testing

Accommodates wires, cables, and connectors with a 200mm sample length and 128mm clamping length, suitable for diverse automotive applications.

Product Features

Dynamic Bending System

Angle Range: 30°–135° adjustable (minimum 30°, maximum 135°).

Cycle Time: 3 seconds per bend (fully programmable).

Sample Handling: 200mm total length with 128mm clamping zone for secure fixation.

Motor & Control

Servo Drive: 200W motor ensures smooth, low-noise operation and ±0.1° angle accuracy.

Controller: Touchscreen + PLC combo enables preset protocols and custom test sequences.

Safety & Durability

Emergency stop button and overload protection safeguard operators and equipment.

Stainless-steel components resist wear from repetitive motion and harsh environments.

Data Management

4-digit counter with memory retention preserves test progress during power interruptions.

Audit trail functionality for traceability in regulated industries.

Compliance Tools

Preloaded test profiles for ISO, SAE, and OEM-specific standards (e.g., VW, BMW).

Technical Parameters

Parameter Specification

Sample Length 200 mm (total) / 128 mm (clamping zone)

Bending Angle Range 30°–135° (adjustable)

Cycle Time 3 seconds/bend (±0.1 sec.

accuracy)

Motor Power 200W servo motor (brushless, maintenance-free)

Controller 7-inch touchscreen HMI + PLC (Programmable Logic Controller)

Cycle Counter 4-digit (0–9, 999 cycles) with auto-stop at completion

Material 304 Stainless Steel (frame, fixtures, and clamps)

Power Supply 220V/50Hz (single-phase, 10A fuse)

Dimensions (L×W×H) 600 × 450 × 1, 100 mm

Weight 75 kg (net) / 90 kg (gross)

Company Contact:

• Posted By: Standard International Group (HK) Limited

• Phone: 18355172336

• Address: No.2578 Gu Dai road, Min Hang district, Shanghai, shanghai , Shanghaai , China

• Email:

• Website: https://www.standard-groups.com/en/

• Business Description: Standard Groups is an integrated supplier specialized in providing material test instruments and “The Whole Laboratory Program” solutions.
  
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