Uns T30102 Material Extends Mold Lifespan - China

UNS T30102 material is a high-carbon carbon tool steel.

Due to its high hardness and good wear resistance, it is a commonly used material for simple cold-working dies and small cutting tools.

However, due to its inherent characteristics of poor toughness and weak resistance to heat softening, dies are prone to chipping, wear, and deformation failure.

The core idea for improving die life is "targeted optimization of heat treatment process + surface strengthening + die structure design + use and maintenance, " addressing failure issues from three dimensions: material properties, die structure, and working condition adaptation.

The following are specific, actionable strategies, listed in descending order of priority.

1 - Core Optimization: Customized heat treatment process (determines the basic performance of the mold, highest priority) 2 - Key Reinforcement: Surface strengthening treatment (compensates for shortcomings in the base material, increasing lifespan by 50%~200%) 3 - Structural Optimization: Mold design and processing (reduces stress concentration, avoids early failure) 4 - Auxiliary Support: Standardized use and maintenance (extends the mold's service life) 5 - Failure Remediation: Mold repair and reuse (reduces costs, extends overall lifespan) Summary: The core of improving the service life of UNS T30102 molds is "first match heat treatment, then reinforce the surface, and finally optimize the structure and maintenance": 1 - Prioritize customizing the heat treatment process according to the mold's operating conditions (wear/impact) to balance hardness and toughness; this is fundamental.

2 - For high-wear conditions, apply PVD coating or nitriding treatment to compensate for the base material's wear resistance shortcomings; this is crucial.

3 - Optimize the mold structure to reduce stress concentration, and standardize use and maintenance to avoid early failure; this is the guarantee.

Company Contact:

• Posted By: Dongguan Songshun Mould Steel Co., Ltd.

• Phone: 0086 0769 85475596

• Address: 1st Floor, No. 1, Dongda Fourth Street, Shatou Community, Chang'an Town, Dongguan , GuangDong , China

• Email:

• Website: https://songshunsteel.com/

• Business Description: Established in 2009,Songshun Steel supplies a wide range of carbon, alloy and tool steel products, including high speed tool steel, cold work tool steel, hot work tool steel, plastic mould steel, engineering steel and machine structural steel etc.
  
  After more than 10 years development and growing, Songshun Steel becomes one comprehensive special steel factory, stockist and exporter.
  
  Combined with experienced exporting team and professional technical knowledge, Songshun Steel offers both technical advice and support, as well as global professional steel solution and service.
  
  Due to satisfactory reliable quality and professional service, Songshun expands our market worldwide, such as Colombia, Chile, Spain, Turkey, Iran, Vietnam, Malaysia ,UAE, Canada, Brazil, Mexico and so on.
  
  Songshun specialized in Special Steel for almost 20 years.
  
  We can supply mold steel, high speed steel, alloy steel, free cutting steel and etc.
  
  Welcome your contact 24 hours a day!!!
  
  Skype/Whatsapp/We chat: +86-18269260283
  
  Songshun Tiktok: mikizhuo
  
  Songshun Facebook: Songshun Steel
  
  Songshun YouTube: MiKi Zhuo
  
  Our Products:
  
  - High Quality Alloy Heat Treating Steel Bars
  
  - Odm High Strength Songshun Steel Supplier Round Bars Price
  
  - China Supplier Spectrometer Test Hot Rolled Alloy Steel Chemical Composition
  
  - American Standard High Strength Impact Resistance Aisi 4340 Alloy Structural Steel Square
  
  - Low Cost Weld Building Steel Structural Alloy Round Bars Product